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Japanese scientists come up with an easy way to dramatically improve laser cutting quality with a Raspberry Pi camera
Laser cutters and engravers are now widely used both in industry and for home use. Laser beam cuts more accurately and accurately than traditional tools. But even this cut quality or resolution can be increased several times, Japanese scientists said. Interestingly, a simple Raspberry Pi Camera Module v2 was enough to demonstrate the new features.
Single pulse laser flux density and hole depth measurement predicts overall job quality. Image source: Sakurai
It is no secret that in order to improve the accuracy of laser cutting, it is necessary to organize feedback to obtain data on the interaction of the laser beam with the material. This will eliminate a number of uncertainties in the production process, but in practice everything is not so simple. Today this happens with the help of regular measurements and takes a lot of time for distraction. For example, it is necessary to constantly monitor the depth of the holes depending on the power of the laser pulse.
“Measuring the depth of a laser cut often requires tens or hundreds of depth measurements. This is a major obstacle to fast, laser-based automated manufacturing systems, ”said Professor Junji Yumoto of the University of Tokyo Physics Department. Instead of hundreds of measurements, Japanese scientists propose to do just one, which promises to improve the control of laser processing.
Another prerequisite for improving laser cutting machines was the use of inexpensive measurement solutions. Fortunately, this has been facilitated by the rapid development in recent years of the industry of optical sensors for smartphone cameras and not only. It turned out that the Raspberry Pi Camera Module v2 is quite enough for solving the task.
During the test, the scientists recorded the laser pulse flux density with a Raspberry Pi Camera Module v2 and immediately measured the hole in the sapphire. Then one data was superimposed on others and the relationship between the laser beam flux density and the depth of the hole made was determined. It turned out that the density of the laser beam perfectly correlates with the depth of the holes and a simple algorithm can calculate up to 250 thousand. pulsed action of the laser beam on the material.